Product Overview

The Emerson VE4005S2B2 KJ3221X1-BA1 12P2531X092 is a high-performance industrial control module designed for advanced automation systems and real-time process control. This product is ideal for use in demanding applications across industries such as oil & gas, chemical processing, pharmaceutical manufacturing, and energy generation. It integrates seamlessly into Emerson’s DeltaV control systems, offering robust functionality for a wide range of process variables, including temperature, pressure, flow, and level measurements.

The VE4005S2B2 transmitter, coupled with the KJ3221X1-BA1 controller and 12P2531X092 sensor, delivers accurate, real-time feedback from field instruments to control systems. It is engineered to provide reliable, high-speed data transmission, ensuring that operators can make immediate process adjustments to optimize operational efficiency. Built for harsh industrial environments, this device is designed for durability, energy efficiency, and long-term reliability.

This solution not only ensures precise data handling but also reduces system integration time, improves control system performance, and contributes to operational cost reduction.

Key Features

• Integrated System: Combines the VE4005S2B2 transmitter, KJ3221X1-BA1 controller, and 12P2531X092 sensor for a complete solution.
• High Accuracy: Offers high precision measurements for temperature, pressure, flow, and level.
• Seamless Integration: Fully compatible with Emerson DeltaV systems, reducing installation and configuration time.
• Real-Time Data Processing: Provides instant feedback for optimal control and process adjustments.
• Rugged Construction: Built to withstand harsh environments with a durable, industrial-grade design.
• Energy-Efficient: Operates on a 24V DC power supply, reducing power consumption.
• Compact and Space-Saving: Ideal for environments with space constraints.
• Wide Application Range: Perfect for industries such as oil & gas, chemical, pharmaceutical, food & beverage, and energy.

Applications

The Emerson VE4005S2B2 KJ3221X1-BA1 12P2531X092 is suitable for a wide range of applications across various industries:

1. Oil & Gas: Monitors key parameters such as pressure, flow rate, and temperature in pipelines, helping to ensure system integrity and safety.
2. Chemical Processing: Controls temperature, pressure, and flow to optimize chemical reactions and prevent process interruptions.
3. Pharmaceuticals: Provides precise control over conditions within reactors, ensuring high-quality production and compliance with stringent regulatory standards.
4. Food & Beverage: Monitors flow rates, temperatures, and pressures, ensuring consistent product quality in food production lines.
5. Energy Generation: Measures parameters such as flow and temperature in power plants, supporting real-time monitoring of critical equipment.

Technical Specifications

Detailed Product Features

1. Integrated Transmitter and Controller System

The VE4005S2B2 transmitter, when combined with the KJ3221X1-BA1 controller and 12P2531X092 sensor, forms a highly efficient and integrated solution for industrial process control. This system ensures seamless communication between the field instruments and the control system, simplifying installation and minimizing setup time. The integrated nature of the system allows for easier troubleshooting, reduces the need for external components, and offers a compact solution for industrial control needs.

2. High-Accuracy Measurement

This product offers high-precision measurements for critical process variables, including temperature, pressure, flow, and level. With an accuracy of ±0.1% of full scale, it ensures that even the smallest changes in the process are detected, enabling operators to make real-time adjustments to maintain optimal performance. This level of accuracy is vital for industries where precision is critical, such as chemical processing or pharmaceutical production.

3. Seamless DeltaV Integration

Fully compatible with Emerson DeltaV control systems, the VE4005S2B2 KJ3221X1-BA1 12P2531X092 system is designed to easily integrate into existing automation networks. This eliminates the need for extensive configuration and minimizes the time required for system setup, allowing for faster commissioning and improved system efficiency.

4. Real-Time Data Processing

The system’s ability to process data in real time is crucial for making immediate adjustments to processes, preventing costly downtime or system failures. By offering instant feedback, this system enables operators to act quickly on vital information, ensuring that process variables such as temperature and pressure remain within the desired parameters.

5. Rugged and Durable Design

The VE4005S2B2 KJ3221X1-BA1 12P2531X092 is built to withstand harsh industrial environments. It features a rugged, industrial-grade design that is resistant to temperature fluctuations, vibrations, and other environmental challenges. With an IP20 rating, it is suitable for use in areas that are not subject to direct exposure to water but may experience dust or debris.

6. Compact and Space-Saving Form Factor

Despite its robust capabilities, the system features a compact size (150 mm x 120 mm x 50 mm), allowing it to be installed in spaces with limited room. The DIN rail mounting option ensures that the system can be easily installed within control cabinets or other enclosures where space is a concern.

7. Energy-Efficient Operation

The VE4005S2B2 KJ3221X1-BA1 12P2531X092 system operates on a 24V DC power supply, which ensures energy-efficient operation. This feature contributes to lower operational costs and is particularly important in industrial settings where energy consumption is a critical consideration.

8. Wide Temperature Range

This system operates within a broad temperature range of -20°C to 60°C, making it suitable for use in a variety of environments. Additionally, it can be stored in temperatures ranging from -40°C to 85°C, providing flexibility for industries where temperature fluctuations are common.

Applications in Industry

1. Oil & Gas: The system is used to monitor pipeline pressure, flow rates, and temperature, ensuring the integrity and safety of transportation lines.
2. Chemical Processing: It regulates reaction conditions by monitoring pressure, flow, and temperature to prevent unsafe or inefficient processing.
3. Pharmaceuticals: Precise control of temperature and pressure is essential for maintaining the quality and safety of drugs and other pharmaceutical products.
4. Food & Beverage: Ensures consistency in temperature control and ingredient flow, improving both product quality and regulatory compliance.
5. Energy Generation: Monitors the flow, pressure, and temperature of steam, gas, and other fluids in power plants, ensuring optimal plant performance.