Product Overview

The Emerson VE4002S1T2B5 KJ3204X1-BA1 12P3275X022 is an integrated industrial control system designed for high-performance, precise process monitoring and control. It combines advanced sensing technology with real-time data processing, providing accurate measurements for a variety of industrial parameters such as pressure, temperature, flow, and level. This system is ideal for industries such as oil and gas, chemical processing, pharmaceutical production, and energy generation, where accurate, real-time feedback is crucial for optimal operational efficiency.

By integrating the VE4002S1T2B5 transmitter, KJ3204X1-BA1 controller, and 12P3275X022 sensor, this product ensures seamless communication between field instruments and central control systems, leading to faster and more reliable data acquisition and decision-making. The system offers superior durability, ease of integration with Emerson’s DeltaV control system, and advanced diagnostic capabilities that help minimize downtime and improve overall process performance.

Key Features

• Integrated Solution: The combination of the VE4002S1T2B5 transmitter, KJ3204X1-BA1 controller, and 12P3275X022 sensor ensures accurate data acquisition and control for critical parameters.
• High-Accuracy: Provides high-precision measurements for temperature, pressure, flow, and level, with minimal error margins.
• Seamless DeltaV Integration: Fully compatible with Emerson’s DeltaV control systems, which ensures quick installation and minimal configuration time.
• Real-Time Monitoring and Data Processing: Enables immediate feedback and process optimization through real-time data processing.
• Durable and Robust Design: Built to endure harsh industrial environments with robust protection against temperature fluctuations, vibrations, and environmental conditions.
• Compact Design: Space-saving and flexible, ideal for environments with limited space for control equipment.
• Energy Efficiency: Operates with low power consumption, enhancing system energy savings and reducing operational costs.
• Diagnostic Features: Provides advanced diagnostic capabilities that help identify issues before they cause system failure or downtime.

Applications

This product is ideal for a variety of industrial applications that require accurate and reliable control of critical process variables. It is used extensively in industries such as:

1. Oil & Gas: The VE4002S1T2B5 KJ3204X1-BA1 12P3275X022 system is used for monitoring pipeline pressures, flow rates, and temperature, helping to maintain the integrity and safety of pipelines.
2. Chemical Processing: Enables precise control of chemical reactions, maintaining optimal conditions for temperature and pressure in reactors, and preventing safety risks.
3. Pharmaceuticals: The system ensures precise monitoring of temperature, pressure, and flow within pharmaceutical production systems, helping maintain product quality and meet strict regulatory requirements.
4. Energy Generation: Used to monitor and control flow, temperature, and pressure in power plants, improving plant efficiency and safety.
5. Food & Beverage: Monitors temperature and flow to ensure high-quality production and compliance with food safety standards.

Technical Specifications

Detailed Product Features

1. Integrated Transmitter and Controller System

The VE4002S1T2B5 transmitter, KJ3204X1-BA1 controller, and 12P3275X022 sensor work together as an integrated solution to measure and transmit real-time data to the control system. This integration minimizes installation complexity, improves system stability, and reduces downtime associated with installation or commissioning.

2. High-Accuracy Measurement

The system ensures high-accuracy measurements for critical parameters such as temperature, pressure, flow, and level. It operates with an accuracy of ±0.1% of full scale, making it suitable for industries where precision is essential, including chemical processing, pharmaceuticals, and energy generation.

3. Seamless DeltaV Integration

The system is fully compatible with Emerson’s DeltaV control systems. This compatibility means that the system can be easily integrated into existing process control setups without significant reconfiguration or modification. The system’s integration with DeltaV ensures that data is accurately transmitted in real time to the central control system, enabling operators to make informed decisions quickly.

4. Real-Time Data Processing

The VE4002S1T2B5 KJ3204X1-BA1 12P3275X022 system processes data in real time, ensuring that changes in process conditions are detected and communicated almost instantaneously. This allows operators to make immediate adjustments to processes, minimizing the risk of production inefficiencies, downtime, or system failures.

5. Rugged and Durable Design

Built for harsh industrial environments, the system features a rugged design that is resistant to temperature fluctuations, vibration, and exposure to chemicals or dust. It is ideal for use in environments where safety and reliability are paramount.

6. Compact and Space-Saving Form Factor

The system features a compact design (160 mm x 130 mm x 50 mm), which makes it easy to install in space-constrained environments. The system is also DIN rail mountable, making it easy to integrate into existing control panels or other industrial setups.

7. Energy-Efficient Operation

The VE4002S1T2B5 KJ3204X1-BA1 12P3275X022 system operates on a 24V DC power supply, ensuring that it is energy-efficient. This power-saving feature helps reduce operational costs, making it an attractive choice for industries looking to minimize their energy consumption.

8. Wide Temperature Range

The system is capable of operating in ambient temperatures ranging from -20°C to 60°C, ensuring reliable performance in a variety of environmental conditions. Its storage temperature range of -40°C to 85°C also makes it suitable for use in extreme climates.

Applications in Industry

1. Oil & Gas: The system is used to monitor pressure, temperature, and flow in pipelines, ensuring the safety and integrity of critical infrastructure.
2. Chemical Processing: Provides accurate measurement of pressure and temperature in reactors and other chemical processes, helping maintain optimal conditions for chemical reactions.
3. Pharmaceuticals: Precise control of temperature and pressure in production processes is essential for maintaining the quality and consistency of pharmaceutical products.
4. Energy Generation: The system is used to monitor flow, pressure, and temperature in power plants, optimizing performance and preventing costly downtime.
5. Food & Beverage: Ensures consistent temperature control and ingredient flow for the production of safe, high-quality food and beverages.